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How to remove an ignition lock cylinder?

Published in Automotive Repair 5 mins read

To remove an ignition lock cylinder, you typically need to insert the key, turn it to a specific position (usually ACC or ON), and then depress a small release pin or button while pulling the cylinder out. The exact procedure can vary significantly by vehicle make and model.

Why Remove Your Ignition Lock Cylinder?

Several issues can necessitate the removal and replacement of an ignition lock cylinder:

  • Worn out or damaged lock: Difficulty inserting or turning the key.
  • Key stuck or broken: The key can no longer be removed or turned.
  • Failure to start: The cylinder might not be sending the correct signal to the ignition system.
  • Security concerns: If your keys were stolen or the lock was tampered with.

Essential Tools for Removal

Before you begin, gather the following tools:

  • Screwdrivers: Philips and flathead for removing trim panels.
  • Pick tool or small Allen wrench/nail: To depress the release pin.
  • Socket set and ratchet: May be needed for some steering column components.
  • Battery terminal wrench: For disconnecting the battery.
  • Flashlight: To illuminate dark areas.
  • New ignition lock cylinder: Always have the replacement ready.

Preparation and Safety First

Safety is paramount when working on your vehicle's electrical system.

  1. Disconnect the Battery: Always disconnect the negative (-) terminal of your car battery to prevent accidental airbag deployment or electrical shorts.
  2. Position the Steering Wheel: Ensure the steering wheel is unlocked and in a straight-ahead position. Some vehicles require the steering wheel to be in a specific orientation to access the lock cylinder.
  3. Lower and Extend Steering Column: If your vehicle has an adjustable steering column, lower and extend it fully for better access.

Step-by-Step Guide to Removing an Ignition Lock Cylinder

While procedures vary, the general steps for removing an ignition lock cylinder are as follows:

1. Access the Lock Cylinder

  • Remove Steering Column Covers: Most ignition lock cylinders are hidden behind plastic steering column covers. You'll typically need to remove screws (often located on the underside) and carefully pry the cover halves apart.
  • Airbag Warning: If your vehicle requires removing parts near the airbag, exercise extreme caution or consult a professional.

2. Insert Key and Turn to the Correct Position

  • Insert the Original Key: Insert the functional key into the ignition lock cylinder.
  • Turn to ACC or ON: Turn the key to the "Accessory" (ACC) or "On" (ON) position. This aligns the internal tumblers and allows the release pin to be depressed. If the key is stuck or broken, this step becomes more challenging and may require professional intervention or specialized tools.

3. Locate the Release Pin or Button

  • Examine the Cylinder Housing: With the covers removed and the key in the correct position, look for a small hole or slot on the ignition lock cylinder housing. This is where the release pin or button is located.
  • Common Locations: It's often on the underside, side, or top of the cylinder's metal body.

4. Depress and Extract

  • Depress the Release: Using a pick tool, small Allen wrench, or even a sturdy straightened paperclip, insert it into the hole and gently depress the release pin. You should feel a slight click or resistance.
  • Pull Out the Cylinder: While holding the release pin down, carefully pull the ignition lock cylinder straight out of its housing. It should slide out with relative ease. If it resists, double-check that the key is in the correct position and the pin is fully depressed.

What if the Key is Lost or Broken?

If you don't have a working key or the key is broken off inside the cylinder, the removal process becomes more complex:

  • Drilling: In some cases, drilling out the lock cylinder may be necessary. This is a destructive method and should only be performed by experienced individuals or professionals, as it can damage surrounding components.
  • Specialized Tools: Locksmiths or mechanics often have specialized tools to extract broken keys or manipulate the internal tumblers without a key.
  • Locksmith Assistance: For challenging situations, consulting a professional locksmith is highly recommended.

Post-Removal and Installation Considerations

Once the old cylinder is removed, you're ready to install the new one. This typically involves reversing the removal steps.

  • New Cylinder with Coded Keys: When replacing the ignition lock cylinder, the new unit will come with its own set of keys. For many vehicles, particularly late-model GM trucks, obtaining a new cylinder with properly coded keys simplifies the process significantly. You can simply insert the new cylinder into the proper position.
  • No Theft Relearn Necessary: A key advantage for certain vehicles, like many late-model GM trucks, is that once a new, properly coded cylinder is installed, there's often no complex theft relearn procedure necessary. This means the installation is straightforward and "easy," allowing you to be "all done" without additional programming steps.
  • Testing: After installation, reconnect the battery and test the new cylinder and key thoroughly before reassembling all trim panels.

Vehicle-Specific Variations

The exact method for removing an ignition lock cylinder can differ based on the vehicle manufacturer and model year.

Manufacturer Example Common Characteristics
GM (Many Models) Key to ACC position, small pin on bottom or side.
Ford (Many Models) Key to ON, often a release button on the side.
Honda (Many Models) Key to ACC, release pin near the key slot.
Toyota (Many Models) Key to ON, often a release tab or screw accessible from top.

Always consult your vehicle's service manual or a reputable repair guide specific to your make and model for the most accurate instructions.