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Why is CNG Not Used in Diesel Engines?

Published in Engine Technology 4 mins read

CNG (Compressed Natural Gas) is not used directly in conventional diesel engines primarily because of fundamental differences in their ignition principles and the distinct chemical properties of the fuels. Diesel engines rely on compression ignition, while natural gas requires a spark for combustion under typical engine operating conditions.

1. Fundamental Difference in Ignition Systems

The core reason for the incompatibility lies in how each engine type ignites its fuel:

  • Diesel Engines (Compression Ignition): These engines operate by compressing air to extremely high pressures, which significantly raises its temperature. When diesel fuel is injected into this hot, compressed air, it self-ignites due to the high temperature. Diesel fuel has a high cetane number, making it readily combustible under compression.
  • Natural Gas Engines (Spark Ignition): Natural gas, including CNG, is a high-octane fuel, meaning it resists ignition under compression alone. Like gasoline engines, natural gas engines require a spark plug to provide an external ignition source to initiate combustion of the fuel-air mixture.

A standard diesel engine lacks spark plugs, making it incapable of igniting natural gas. Furthermore, for natural gas to self-ignite solely through compression, it would require a compression ratio far greater than what conventional internal combustion engines can practically or efficiently achieve.

2. Disparate Fuel Properties

The chemical characteristics of diesel and natural gas are optimized for different ignition methods:

  • Cetane Number vs. Octane Number:
    • Diesel fuel has a high cetane number, which indicates its ability to self-ignite quickly under compression.
    • CNG has a very high octane number, signifying its resistance to pre-ignition or knocking, and therefore its reluctance to self-ignite from compression alone. This characteristic is ideal for spark-ignition engines where precise ignition timing is controlled by a spark.

3. Divergent Engine Design and Components

Integrating CNG into a diesel engine would necessitate extensive modifications, essentially converting it into a different type of engine:

  • Compression Ratio: Diesel engines typically have high compression ratios (e.g., 14:1 to 25:1) to achieve the necessary temperatures for compression ignition. Dedicated natural gas engines, which are spark-ignited, generally have lower compression ratios, though some high-efficiency designs might use higher ratios tailored for spark ignition.
  • Fuel Delivery System: Diesel engines use high-pressure injectors designed to atomize liquid diesel fuel. CNG, being a gaseous fuel, requires a completely different fuel delivery system, including gas injectors and a high-pressure gas storage and regulation system.
  • Cylinder Head and Valvetrain: Diesel engine cylinder heads are designed for fuel injectors, while natural gas engines require provisions for spark plugs and often different valve timing for optimal gas-air mixing.

4. Alternative and Hybrid Solutions

While CNG cannot be used directly in a conventional diesel engine, technologies exist that leverage natural gas in applications often dominated by diesel:

  • Dedicated Natural Gas Engines: These are purpose-built spark-ignition engines designed from the ground up to run on CNG or LNG (Liquefied Natural Gas). They are common in buses, refuse trucks, and other fleet vehicles. You can learn more about natural gas vehicles from the EPA and the Department of Energy's Alternative Fuels Data Center.
  • Dual-Fuel Engines: Some diesel engines can be converted or designed for "dual-fuel" operation. In these systems, a small amount of diesel fuel is injected first, acting as a pilot ignition source to ignite the main charge of natural gas. This allows the engine to run primarily on natural gas while retaining the compression ignition principle. This technology is often found in marine and stationary power generation applications. Learn more about dual-fuel engine technology from resources like Wärtsilä.

Summary of Differences

To illustrate the key incompatibilities, consider the following comparison:

Feature Conventional Diesel Engine CNG (Spark-Ignition) Engine Direct CNG in Diesel: Incompatibility
Ignition Method Compression Ignition Spark Ignition Diesel engines lack spark plugs.
Primary Fuel Type Liquid (Diesel) Gaseous (Natural Gas) Requires different fuel delivery.
Ignition Property Focus High Cetane Number High Octane Number CNG resists compression ignition.
Key Ignition Component High-pressure fuel injectors Spark plugs Fundamental hardware mismatch.
Typical Compression Ratio 14:1 to 25:1 (high) 8:1 to 12:1 (moderate) Not high enough for CNG self-ignition.

In conclusion, the fundamental difference in ignition requirements and fuel properties makes direct use of CNG in a standard diesel engine impractical and impossible without extensive, engine-redesigning modifications.