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Why is ethanol added to diesel?

Published in Fuel & Additives 4 mins read

Ethanol is added to diesel primarily to achieve cleaner combustion and reduce harmful exhaust emissions, contributing to more environmentally friendly fuel options.

Key Benefits of Blending Ethanol with Diesel

Blending ethanol with diesel offers several advantages, mainly centered around environmental impact and improved combustion characteristics.

Enhanced Combustion and Emission Reduction

The presence of ethanol in diesel significantly influences the combustion process, leading to a more complete burning of the fuel. This completeness is crucial for reducing pollutants.

  • Reduced Carbon Monoxide (CO) Emissions: Ethanol's oxygen content and chemical structure promote a more thorough combustion, which directly results in a decrease in CO emissions, a toxic gas formed from incomplete combustion.
  • Lower Carbon Dioxide (CO2) Emissions: Due to the inherently lower amount of carbon and a more favorable carbon-to-hydrogen (C/H) ratio in ethanol compared to pure diesel, a notable reduction in CO2 emission, a major greenhouse gas, has been observed in exhaust gases.
  • Potential for Reduced Particulate Matter (PM): The oxygen in ethanol can also help burn off soot particles during combustion, potentially leading to lower particulate matter emissions, though this can vary with blend ratios and engine types.

Promoting Renewable Fuel Usage

Ethanol is a renewable biofuel, typically produced from biomass such as corn, sugarcane, or cellulosic materials. Incorporating it into diesel blends helps:

  • Reduce Reliance on Fossil Fuels: By supplementing conventional diesel with a bio-based component, it decreases dependence on finite petroleum resources.
  • Support Sustainable Practices: The production of ethanol can contribute to agricultural sustainability and offers a pathway toward a more circular carbon economy, as the CO2 released during combustion was initially absorbed by plants during their growth.

The Science Behind Ethanol-Diesel Blends

The effectiveness of ethanol in diesel stems from its chemical properties. Ethanol is an oxygenated fuel, meaning it contains oxygen molecules within its structure. This internal oxygen supply aids in the oxidation process during combustion, ensuring that fuel molecules are more thoroughly converted into carbon dioxide and water, rather than harmful byproducts like carbon monoxide or unburnt hydrocarbons.

However, ethanol and diesel naturally don't mix well. To create a stable blend, co-solvents or emulsifiers are often used to ensure the ethanol remains homogeneously dispersed within the diesel, preventing phase separation.

Here's a comparison of key aspects:

Feature Pure Diesel Ethanol-Diesel Blend (e.g., E-Diesel)
Combustion Efficiency Good Enhanced (more complete due to oxygen content)
CO Emissions Moderate Reduced
CO2 Emissions Higher Reduced (lower carbon content of ethanol)
Renewability Non-renewable fossil fuel Renewable component
Oxygen Content Very low Higher (due to ethanol)
Energy Density Higher Slightly lower (ethanol has lower energy density)
Water Absorption Low Higher (ethanol is hygroscopic)
Phase Stability Stable Requires additives to prevent separation

Practical Applications and Considerations

Ethanol-diesel blends, sometimes referred to as "E-Diesel," have been explored and implemented in various capacities worldwide to capitalize on their environmental benefits.

  • Examples of Use: E-Diesel can be used in conventional diesel engines, often with minor or no modifications, depending on the blend ratio. It has found application in fleets, public transportation, and industrial vehicles. For instance, blends containing up to 15% ethanol (E15D) have been successfully demonstrated in some engines.
  • Challenges:
    • Phase Separation: As ethanol and diesel are immiscible, special additives are needed to create stable blends, especially in the presence of water.
    • Material Compatibility: Ethanol can be corrosive to certain elastomers and plastics found in older fuel systems, potentially requiring material upgrades.
    • Lower Energy Density: Ethanol has a lower energy content per unit volume than diesel, which can slightly reduce fuel economy, though this is often offset by improved combustion efficiency in some applications.
    • Water Absorption: Ethanol is hygroscopic, meaning it attracts and absorbs water. This can lead to corrosion or microbial growth in fuel tanks if not properly managed.
  • Mitigation and Solutions:
    • Advanced Additive Packages: Ongoing research focuses on developing more effective emulsifiers and co-solvents to improve blend stability and prevent water-related issues.
    • Fuel System Modifications: Newer engine designs and fuel systems are often built with materials compatible with ethanol blends, or modifications can be made to older engines.
    • Blend Optimization: Careful formulation of ethanol percentage in the blend helps balance environmental benefits with performance and operational considerations.

Ultimately, the addition of ethanol to diesel represents a strategic effort to mitigate the environmental impact of diesel combustion while promoting the use of renewable resources in the transportation sector.