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How are generators charged?

Published in Generator Charging 4 mins read

Most generators, especially standby models, are charged by a dedicated internal battery charger that maintains their starting battery, ensuring the generator is always ready to operate.


The Essential Role of a Generator Battery Charger

Generators, whether for residential standby power or commercial applications, rely on a robust charging system to maintain their critical starting battery. This system ensures that the generator can reliably start its engine when utility power fails or when it's needed for scheduled operations.

How the Charging System Works

At the heart of a generator's charging mechanism is its built-in battery charger. This device is specifically engineered to provide a constant and appropriate electrical current directly to the generator's battery. Its primary role is to keep the battery at an optimal charge level, preventing discharge and maximizing its lifespan.

Powering the Charger

The battery charger itself requires an external power source. For standby generators, this typically comes from the existing electrical grid. The charger is commonly powered through a 120 VAC fused circuit, which is routed from the generator's automatic transfer switch. This setup ensures that the charger receives a stable AC power supply to perform its function.

Smart Charging: Temperature and Regulation

Modern generator battery chargers are sophisticated. They often include advanced features that allow them to adjust the charging current and voltage based on various factors, including the ambient temperature. This temperature compensation is vital for battery health, preventing overcharging in hot conditions and ensuring adequate charging in cold environments, both of which can significantly impact battery longevity and performance.

Why Constant Charging is Crucial

Maintaining a full charge on the generator battery is paramount. Unlike a car battery that is recharged every time the engine runs, a standby generator's battery needs continuous maintenance charging because the generator might not run for extended periods.

  • Reliable Starting: A fully charged battery guarantees the powerful surge of electricity needed to crank the engine, especially under demanding conditions.
  • Controller Power: During normal operation, when utility power is present, the battery charger also plays another critical role: it supplies all the power to the generator's controller. This means the generator battery itself is not being discharged to power the control panel, preserving its full charge solely for engine starting.
  • Extended Battery Life: Consistent, regulated charging prevents deep discharges, which are detrimental to battery health and can significantly shorten its lifespan.

Types of Generator Charging Systems

While the integrated battery charger is common for standby generators, other methods exist, especially for portable units:

  1. Integrated Battery Chargers: Found in most standby and some advanced portable generators. They connect to an external power source (like a wall outlet or the home's electrical panel via the transfer switch) and continuously maintain the battery.
  2. Engine Alternators: Similar to cars, some portable generators, particularly larger ones, might have an alternator that recharges the battery while the engine is running. However, this only happens when the generator is actively producing power.
  3. External Smart Chargers: For generators without a built-in charger, owners can use external, intelligent battery chargers to maintain the battery manually. These offer features like multi-stage charging and temperature compensation.

Maintenance for Optimal Battery Health

Proper maintenance of the generator battery and its charging system is essential for ensuring the generator's readiness.

Component Maintenance Task Frequency
Battery Terminals Inspect for corrosion, clean with a wire brush. Biannually
Battery Fluid Levels For flood-cell batteries, check and top up with distilled water. Quarterly
Battery Charger Ensure it's plugged in and functioning (check indicator lights). Monthly
Voltage Output Test battery voltage with a multimeter (should be ~12.6V or higher). Quarterly
Cable Connections Tighten any loose connections. Biannually

Key Battery Maintenance Tips:

  • Regular Inspections: Periodically check the battery for any signs of damage, leaks, or swelling.
  • Terminal Cleaning: Keep battery terminals clean and free of corrosion. A mixture of baking soda and water can help neutralize acid. Apply a thin layer of dielectric grease to prevent future corrosion.
  • Voltage Monitoring: Use a multimeter to periodically check the battery's voltage. A healthy 12V battery should read around 12.6 volts or higher when fully charged and not under load. If it consistently reads low, the charger or battery may need attention.
  • Professional Service: Include battery checks as part of your generator's annual professional maintenance service. Professionals can diagnose issues with the charging system or the battery itself.

By understanding how a generator's charging system works and performing routine maintenance, you can significantly enhance the reliability and lifespan of your generator, ensuring it's always ready to provide power when you need it most. For more detailed information on battery care, you can refer to resources like Battery University or your generator's specific owner's manual.