To remove the auger from your Pit Boss pellet grill, you must first safely detach the auger motor assembly and then carefully slide the auger shaft out of its housing. This process involves a few key steps to ensure both your safety and the integrity of your grill.
Tools You'll Need
Having the right tools on hand will make the removal process much smoother.
- Allen Key: Essential for removing the shear pin.
- Phillips Head Screwdriver: For accessing panels or covers.
- Flathead Screwdriver or Pliers: May be useful for stubborn connectors or pins.
- Work Gloves: To protect your hands.
- Container: To collect any residual pellets.
- Shop Vacuum: For cleaning out the hopper and auger tube.
Step-by-Step Auger Removal Process
Follow these steps carefully to remove the auger from your Pit Boss pellet grill:
1. Ensure Safety First
Before beginning any maintenance, always prioritize safety.
- Unplug the Grill: Disconnect the grill from its power source to prevent accidental startup.
- Allow to Cool: Ensure the grill is completely cool to the touch.
- Empty Pellets: Remove all pellets from the hopper. You can use a shop vacuum or simply scoop them out.
- Clean Out Burn Pot: Clear any ash or unburnt pellets from the burn pot.
2. Access the Auger Motor Assembly
The auger motor is typically located at the back or bottom of the hopper assembly.
- Locate the access panel or cover that conceals the auger motor. This may require removing a few screws.
- Carefully remove the panel to expose the motor and the auger shaft connection point.
3. Detach the Auger Motor from the Auger Shaft
This is a critical step where the motor is separated from the auger.
- Identify the shear pin that connects the auger motor shaft to the auger itself. This pin prevents the auger from turning if it jams, protecting the motor.
- Using an allen key, remove this shear pin.
- Once the shear pin has been removed, you can actually just pull the auger motor directly off from the auger.
- Finally, disconnect the auger motor's electrical wiring by detaching the plastic Molex connectors. Gently pull them apart; do not yank on the wires.
4. Remove the Auger from its Housing
With the motor detached, you can now remove the auger itself.
- Depending on your Pit Boss model, you might need to unscrew the auger tube's mounting plate from the hopper or burn pot side.
- Carefully slide the auger shaft out of its tube. It may require a gentle pull and twist motion. Be mindful of any lingering pellets or debris that might fall out.
Tips for a Smooth Removal
- Take Pictures: Photograph each step as you disassemble the grill. This will be invaluable when it's time to reassemble.
- Keep Screws Organized: Place screws and small parts in a labeled container to avoid losing them.
- Inspect Parts: While the auger is out, take the opportunity to inspect the auger motor, auger shaft, and auger tube for any wear, damage, or buildup.
- Clean Thoroughly: Use a shop vacuum to clean out the auger tube and hopper thoroughly before reinstallation.
When to Remove Your Auger
You might need to remove your auger for several reasons:
- Auger Jam: If pellets are not feeding, the auger may be jammed, requiring removal to clear the obstruction.
- Motor Replacement: If the auger motor fails, it needs to be replaced.
- Auger Replacement: A bent or damaged auger shaft will necessitate a replacement.
- Deep Cleaning: For comprehensive maintenance and to remove stubborn creosote or pellet dust buildup.
By following these steps, you can successfully remove the auger from your Pit Boss pellet grill, allowing you to perform necessary maintenance or replacements.
