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What size PEX for floor heat?

Published in Radiant Floor Heating PEX 3 mins read

For radiant floor heating, the most common PEX tubing sizes are 3/8", 1/2", 5/8", and 3/4", with the optimal choice depending on the required circuit length and desired heat output.

Understanding PEX Sizes for Radiant Floors

Selecting the correct PEX size is crucial for an efficient and effective radiant floor heating system. The size directly impacts the maximum allowable circuit length and the system's ability to deliver heat output (measured in BTU/sq ft/hr). Different sizes offer varying flow rates and pressure drops, which are key considerations for system design.

Here's a breakdown of common PEX tubing sizes and their typical applications in radiant floor heating:

PEX Tubing Size Recommended Circuit Length Floor Output (BTU/sq ft/hr)
3/8" PEX Up to 200 ft 22-30
1/2" PEX Up to 300 ft 22-30
5/8" PEX Up to 400 ft 10-24
3/4" PEX Up to 500 ft 17-26

Radiant heating floor output based on PEX tubing sizes and circuit lengths.

Key Considerations for Choosing PEX Size

When determining the best PEX size for your radiant floor heating project, consider the following factors:

  • Heat Load Requirements: The BTU/sq ft/hr output varies slightly between sizes, though 3/8" and 1/2" PEX generally offer higher output ranges (22-30 BTU/sq ft/hr) compared to 5/8" and 3/4" PEX (10-26 BTU/sq ft/hr). Assess your room's heat loss to determine the necessary output.
  • Circuit Length: Each PEX size has a recommended maximum circuit length to ensure adequate flow and minimize pressure drop.
    • Shorter runs (e.g., bathrooms, small areas) might use 3/8" or 1/2" PEX.
    • Longer runs for larger rooms or open-concept areas often benefit from 5/8" or 3/4" PEX.
  • Installation Method: The bending radius of larger PEX can be more restrictive.
    • 3/8" and 1/2" PEX are more flexible and ideal for tighter spacing or intricate layouts.
    • 5/8" and 3/4" PEX are suitable for wider spacing and less complex patterns in larger areas.
  • Manifold Design: The number of circuits and the manifold ports will influence how many loops of a specific size can be accommodated.
  • System Pressure Drop: Longer circuits or smaller diameters will result in higher pressure drops. Proper design ensures the circulating pump can overcome this without excessive energy consumption.
  • Subfloor Type: Different subfloor systems (e.g., staple-up, pour-over, grooved panels) can influence the ideal tube spacing and, consequently, the PEX size. Learn more about radiant heating basics from sources like the U.S. Department of Energy.

Matching PEX Size to Your Heating Needs

  1. Calculate Heat Loss: Determine the heat load for each room to understand the required BTU/sq ft/hr output.
  2. Layout Design: Sketch out your PEX layout, estimating the length of each circuit.
  3. Select Size Based on Length:
    • For circuits up to 200 feet, 3/8" PEX is a viable option, offering good output.
    • For circuits up to 300 feet, 1/2" PEX is commonly used and provides excellent heat distribution. This is often the most popular choice for residential applications due to its balance of flexibility, flow, and output.
    • For circuits up to 400 feet, 5/8" PEX can be used, though its heat output range might be slightly lower depending on the design.
    • For circuits up to 500 feet, 3/4" PEX is suitable for very large zones requiring long runs.
  4. Consult a Professional: For complex systems, or to ensure optimal performance and energy efficiency, it's highly recommended to consult a heating and plumbing professional or an experienced radiant heating designer. They can perform detailed calculations and specify the precise PEX size, spacing, and manifold configuration for your specific project.